Industrial Battery Charging and Motive Power Solutions
What does AMETEK Prestolite Power do?
AMETEK Prestolite Power designs and manufactures industrial battery charging systems used in material handling and warehouse operations. The company provides solutions that improve battery performance, extend battery life and support efficient fleet operations.
What is an industrial battery charger?
An industrial battery charger is a system designed to safely recharge large batteries used in equipment such as forklifts and other material handling vehicles. These chargers restore battery capacity while optimizing performance and longevity.
What is a forklift battery charger?
A forklift battery charger is a type of industrial charger specifically designed for electric forklifts. It ensures batteries are charged efficiently so equipment remains available for daily operations in warehouses and distribution centers.
What industries use industrial battery chargers?
Industrial battery chargers are commonly used in:
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Warehousing and distribution centers
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Manufacturing plants
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Logistics and supply chain operations
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Retail and eCommerce fulfillment facilities
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Grocery retail and wholesale
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Food processing and distribution
These industries rely on battery-powered equipment to maintain continuous operations.
What is the difference between conventional and opportunity charging?
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Conventional charging fully recharges a battery during a scheduled downtime period, typically between shifts
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Opportunity charging allows batteries to be charged during short breaks throughout the day
Opportunity charging helps reduce battery changes and supports high-use operations.
What is a high frequency battery charger?
A high frequency battery charger uses advanced power electronics to deliver efficient and precise charging. These chargers are typically:
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Smaller and lighter
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More energy-efficient
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Faster at charging batteries
They are often used in opportunity and fast-charging applications.
What is a ferroresonant battery charger?
A ferroresonant battery charger uses transformer-based technology to provide highly reliable and durable charging. These chargers are known for:
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Long operating life up to 20 to 25 years
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Consistent performance
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Strong reliability in harsh environments
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Very low maintenance costs
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A much lower cost of ownership than high frequency
They are commonly used in traditional industrial applications.
What types of batteries do Prestolite Power chargers support?
Prestolite Power chargers support multiple battery types, including:
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Flooded lead-acid batteries
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Valve-regulated lead-acid (VRLA) batteries
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Lithium-Ion batteries
Different charging technologies are optimized for specific battery requirements and use cases.
How do industrial battery chargers improve operational efficiency?
Industrial battery chargers improve efficiency by:
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Reducing equipment downtime
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Supporting continuous operation
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Extending battery life
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Optimizing energy usage
This helps facilities maintain consistent productivity and reduce operating costs.
What is opportunity charging and when should it be used?
Opportunity charging allows batteries to be charged during short idle periods rather than waiting for a full discharge cycle. It is best suited for:
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Multi-shift operations
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High-utilization fleets
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Facilities without battery swap capacity
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Facilities with limited space that are unable to support a large battery storage / changing area
What data and monitoring tools are available for battery charging systems?
Prestolite Power offers data and software tools that provide visibility into battery and charger performance. These tools help:
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Track battery health and usage
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Monitor charging performance
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Optimize fleet operations
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Extend battery life
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Lower overall costs
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Provide live battery status across multiple sites
Data-driven insights improve maintenance planning and operational efficiency.
How do battery chargers support energy efficiency?
Modern industrial chargers improve energy efficiency by:
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Delivering precise charging profiles
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Reducing wasted energy
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Adjusting output based on battery condition
High efficiency charging helps lower energy costs and supports sustainability goals.
How do you choose the right battery charger?
Selecting the right battery charger depends on:
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Number of shifts and operating hours
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Battery type and capacity
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Charging strategy (conventional vs opportunity)
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Facility workflow and layout
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Having a site survey and power study done to establish the best solution to fit the application
Matching the charger to the application ensures optimal performance.
How do industrial battery chargers improve safety?
Industrial battery chargers improve safety by:
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Ensuring batteries are charged correctly
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Reducing risk of overcharging
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Minimizing manual battery handling
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Supporting proper charging practices
These factors help protect both equipment and personnel.